Commercial Water Purification Systems - Buy Reliable and Affordable Systems For The Pharmaceutical and Cosmetic Industry
When it comes to the pharmaceutical and cosmetic industry, having the right commercial water purification system is crucial for maintaining the quality and purity of the water used in production. One important factor to consider is the Total Organic Carbon (TOC) levels, as outlined by the United States Pharmacopeia (USP).
To meet these standards, various purified water systems can be employed, including Reverse Osmosis, Distillation, and Electrodeionization. These systems work to remove impurities and contaminants, such as deionization resin, to achieve the desired level of purity.
Proper design and implementation of the water system is also crucial. This includes ensuring the piping system is made of the appropriate materials and that proper storage vessels are used. Testing procedures and the use of the correct type of deionization resin also play a role in preventing contamination. Seasonal variations in temperature and the growth of microorganisms must also be continuously monitored.
When selecting a water purification system for the pharmaceutical industry, it is important to consider the expandability for future growth, adherence to validation guidelines and protocols, and guaranteed 24-hour service support. By taking these factors into consideration, a water system that meets USP guidelines for purified water, water for injection (WFI), LUSP sterile water - inhalation, sterile water for injection, bacteriostatic water for injection, and sterile water - irrigation can be chosen.
It is also important to consider the overall design of the water system, including the piping system, to ensure that there are no issues such as bad water system design. Additionally, it is crucial to have a system in place that can effectively remove impurities and contaminants, such as deionization resin, to ensure the desired level of purity.
To achieve this, various types of water purification systems can be utilized, including Reverse Osmosis, Distillation, and Electrodeionization. These systems can help to remove impurities and contaminants, and provide the desired level of purity.
When selecting a water purification system for the pharmaceutical and cosmetic industry, it is important to consider the specific needs of the facility and the types of water that will be used. Factors such as expandability for growing operations, the ability to meet validation guidelines and protocols, and guaranteed 24 hour service are all important considerations when choosing the perfect commercial water purification system for the industry.
Ultimately, the goal is to ensure that the water used in the pharmaceutical and cosmetic industry meets the standards set by the United States Pharmacopeia (USP) for purified water, water for injection (WFI), LUSP sterile water - inhalation, sterile water for injection, bacteriostatic water for injection, and sterile water - irrigation. By considering the TOC levels, overall system design, and the types of water purification systems available, it is possible to select a water purification system that will meet these standards and ensure the quality and purity of the final product.
Purified water is an essential component in the pharmaceutical and cosmetic industry, and any form of contamination can have severe effects on the quality of the final product. The Total Organic Carbon (TOC) levels in the water must be kept at a minimum to prevent any contamination. In this article, we will discuss six causes of purified water contamination and three types of pharmaceutical water system designs that are commonly used in the industry.
Causes of Purified Water Contamination:
- Bad water system design - A system that is under-engineered and fails to include essential components such as a "Reverse Osmosis" (RO) filter, a storage vessel, a deionization system, UV technology, and final filtration.
- Piping system defects - Stainless steel is required in piping systems to withstand the intense heat during distillation. If passivation is not performed to prevent rouging, a form of corrosion on stainless steel, it's possible contaminants could enter the water.
- Poor storage vessel design and materials used - Failing to ensure the storage vessels are properly sized and ventilated, and made from low TOC material.
- Bad testing procedure - Using an outside lab for TOC count increases the potential for human error, an inline meter will take the "human element" out of the equation.
- Selecting the wrong type of "deionization resin" - The deionization resin plays an important role in the purification process (particularly if you've chosen the ideal water system).
- Seasonal variations in temperature and growth of flora - Microbial content can be seasonal, which is why continuous monitoring is required.
Three Types of Pharmaceutical Water System Designs
- Distillation - Distillation is a method widely used in Europe, but is a system that's become antiquated. Through the use of stills, the system boils large quantities of water to produce distilled water.
- Reverse Osmosis - In this system, reverse osmosis is used because it is an effective organic filter. It does the lion's share of removing living organisms in the water. However, the RO system can only achieve water purity of approximately 10 microsiemens or greater.
- Electrodeionization - With electrodeionization, an electrical charge is sent to a resin pack, which then charges the ions which can then attract impurities through a chemical process.
Ideal Qualities for a Water System for Pharmaceutical Use:
- Expandability for growing operations - Choosing a system with the flexibility for future growth.
- Meets validation guidelines and protocol - A provider that will assist with a written protocol for the regular operation of the system and for any preventive maintenance work.
- Guaranteed, 24 hour service - A service provider with 24/7 support to ensure minimal disruption to the production process.
It is essential to choose a water purification system that adheres to the guidelines set by the United States Pharmacopeia (USP) and meets the necessary Total Organic Carbon (TOC) levels for the production of purified water, water for injection (WFI), LUSP sterile water - inhalation, sterile water for injection, bacteriostatic water for injection, and sterile water - irrigation. Furthermore, the type of deionization resin used in the process and the overall design and functionality of the water system must be considered to ensure quality.
The ramifications of not meeting the industry standards for pharmaceutical production are significant, and failing to comply can lead to costly penalties. To avoid such consequences, it is crucial to take into account factors such as industry experience and engineering expertise when selecting a new water system, in addition to cost. We provide more than just a quote, by conducting on-site assessments to cater to your industrial water needs and provide a tailored solution.